Earthcon Decking Sheets
Metal decking sheets, also known as metal decks, are essential structural components in construction, used to form composite floor systems. Typically made from steel, they provide a stable and durable platform for supporting concrete slabs during construction.
Material
Our decking sheets are primarily made from galvanized steel, offering excellent corrosion resistance and long-lasting durability. The zinc coating protects against rust, ensuring extended performance over time.
PTR51
PTR60
PTR64
PTR75
Types of Metal Decking Sheets
Common types include:
- Composite Decking: Features embossments or ribs for strong bonding with concrete, creating a durable composite structure.
- Form Decking: Acts as temporary formwork for concrete slabs, removed after curing.
- Cellular Decking: Includes circular voids to reduce weight while maintaining strength, ideal for high-rise construction.
Advantages
- Speed of Construction: Provides a ready platform for workers, accelerating concrete pouring.
- Strength & Load-Bearing: Enhances composite floor strength and stability.
- Fire Resistance: Offers improved safety when combined with concrete slabs.
- Sustainability: Made from recycled steel, environmentally friendly.
- Efficient Installation: Easily fixed to beams using specialized fasteners or welds.
- Composite Floor Systems: Steel and concrete work together for maximum efficiency and durability.
- Wide Applications: Suitable for commercial, industrial, residential buildings, bridges, and other infrastructure projects.
Following manufacturer guidelines and recommended load capacities ensures safe, reliable, and long-lasting performance.
Shear Studs
Shear stud welding is a critical process for installing metal decking sheets, particularly in composite steel-concrete floors for buildings and bridges. Studs are welded to the decking to create a unified composite structure.
- Preparation: Clean steel beams and lay decking sheets to create a stable formwork.
- Stud Placement: Position shear studs in precise patterns based on design specifications.
- Welding: Use stud welding equipment to fuse studs to the metal decking.
- Concrete Pouring: Pour concrete over studs, embedding them for composite action.
- Composite Action: Studs enhance load-bearing, stiffness, vibration control, and fire resistance.
- Efficiency: Speeds up construction, eliminating the need for temporary supports.
In summary, shear stud welding optimizes structural performance and accelerates construction, creating robust composite floor systems for a wide range of projects.
